“Get back here,” Master Jestin growled and they hurried inside. “You need to get used to real work. Look here.” He held up the rod, its original rounded shape had changed to a three sided strip of metal about a yard long. “This is an edge. It seems rough now, but melded with it’s brothers it will be keen and bright with purpose.”
Dentos and Caenis were told to take over the bellows and Master Jestin started on the other edge, the toll of the hammer a ringing counterpoint to the rasp of their breath as they worked. When the second edge was complete he began on the thick central rod, his blows becoming harder and more rapid, extending the rod’s length to match the edges then tempering the blade to form a raised spine along the middle. By the time he was finished Caenis and Dentos were ready to drop and Barkus partnered Vaelin at the bellows. The smith took a bracket to bind the three rods together at the base and made ready to meld them.
“The melding is the test of a sword smith,” he informed them. “It is the hardest skill to learn. Too hard a blow will spoil the blade, too light and the rods won’t meld.” He glanced over at Vaelin and Barkus. “Heave hard, keep the fire hot. No slacking.”
As they worked, Vaelin praying for an end, he noticed Barkus’s gaze was fixed on Master Jestin, his arms rising and falling without pause, seeming oblivious to the pain, his whole attention riveted on the process unfolding on the anvil. At first Vaelin wondered what was so interesting, it was a man hitting a piece of metal with a hammer. He saw no spectacle in it, no mystery. But as he followed Barkus's gaze he found himself increasingly absorbed by the sight of the blade taking shape, the three rods fusing together under the force of the hammer. Occasionally the flecks of star silver in the edge rods would flare as Master Jestin took the blade from the forge, glowing so brightly he had to look away. He believed what the smith had said about the star silver being just another metal but still it was unnerving.
“You,” Master Jestin nodded at Nortah as he finished shaping the point. “Fetch the bucket closer.”
Nortah obediently dragged the heavy wooden bucket closer to the anvil, it was nearly full to the brim and water sloshed over his feet as he heaved it into place. “This is salt water,” Jestin told them. “A blade quenched in brine will always be stronger than one quenched in fresh water. Stand back, it’ll boil.”
He took a firm grip on the tang at the base of the blade and plunged it into the bucket, making it steam and roil as the heat seeped into the water. He held it there until the boil subsided then withdrew the steaming blade, holding it up for inspection. It was black, the metal stained with soot, but Master Jestin seemed content with it. The edges were straight and the point perfectly symmetrical.
“Now,” he said. “The real work begins. You,” he turned to Caenis. “Since you lit the forge you can have this one.”
“Um,” Caenis said, clearly wondering if this was an honour or a curse. “Thank you master.”
Jestin carried the blade to the far end of the smithy, laying it on a bench next to a large pedal-driven grindstone. “A new forged blade is only half born,” he informed them. “It must be sharpened, polished, honed.” He had Caenis stand at the grindstone and set it turning with the pedal, demonstrating how to get a good rhythm going by counting “one two, one two” before telling him to increase the speed and hold the blade to the stone. The instant fountain of sparks made Caenis step back in alarm but Jestin ordered him to keep at it, guiding his hands to get the correct angle then showing him how to move the blade across the stone so that its whole length was honed. “That’s it,” he grunted after a while when Caenis grew confident enough to move the blade on his own. “Ten minutes for each edge then show me what you’ve done. The rest of you back to the forge. You and you on the bellows…”
And so they worked and sweated in the forge, seven long days of heaving bellows, grinding edges and working polish into the blades so that the soot disappeared and they gleamed like silver. None of them escaped unscathed, Vaelin bore a livid scar on the back of his hand where a speck of molten metal landed, the pain and the smell of his own skin burning was uniquely sickening. The others suffered similar injury, Dentos coming off worse with a scattering of sparks into his eyes during a careless moment on the grinder. The sparks left a cluster of blackened scars around his left eye but luckily there was no damage to his vision.